Abstract:
Zn-Cu alloys have been considered as potential candidates for bioimplant applications due to their moderate corrosion rate and admirable mechanical properties with non-toxic nature to the human body. However, with the incorporation of advanced reinforcements, such as carbon allotropes, the properties and applicability of a Zn-Cu alloy matrix can be further enhanced. In this research, graphene (Gr) nanoplatelets reinforced Zn-Cu/Gr nanocomposites were synthesised through a modified electro-codeposition method with different concentrations of Gr (25, 50 and 100 mg L−1) in the electrolyte bath. The prepared powder samples were compacted and sintered to form pellets. The pellets were tested for mechanical and in-vitro corrosion. The obtained micro-hardness, compressive yield strength (CYS) and ultimate compressive strength (UCS) of Zn-Cu/Gr (100 mg L−1) nanocomposite are 151 HV, 340 MPs and 362 MPa with increments of 84.1%, 118% and 70.7% compared to pure Zn-Cu alloy, respectively. The reduced wear rates and friction coefficients of Zn-Cu/Gr nanocomposites are attributed to crystallite size refinement and Gr content. The electrochemical corrosion rate is reduced by 66.6% from 33 × 10−3 mm year−1 for pure Zn-Cu alloy to 11 × 10−3 mm year−1 for Zn-Cu/Gr (100 mg L−1) nanocomposites, owing to Gr barrier protection. The in-vitro cytotoxicity assessment reveals that the prepared Zn-Cu/Gr nanocomposite is non-toxic for Gr concentration up to 50 mg L−1 in the electrolyte bath. The results show that a non-toxic Zn-Cu/Gr nanocomposite with outstanding tribo-mechanical and anti-corrosion properties can be synthesised by the proposed method.