Department of Chemical Engineering

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  • Item
    Multizone model of a refused derived fuel gasification: A thermodynamic Semi-empirical approach
    (Elsevier, 2022-05) Sheth, Pratik N.
    Substitution of fossil fuels by sustainable energy sources has raised attention worldwide. Refuse derived fuel (RDF), which is the combustible fraction of Municipal solid waste (MSW), is used as an alternative fuel through combustion route. The gasification of RDF is gaining importance due to the operational issues of RDF combustion. The multizone RDF gasification model is developed to predict syngas composition in the present study. A stoichiometric approach is followed for modelling the pyrolysis and combustion zone. The reduction zone is modelled as a cylindrical fixed bed reactor with a uniform cross-sectional area. The developed set of differential equations is solved using MATLAB to predict the syngas properties. The novelty lies in the fact that the model can predict the output of each zone satisfactorily since the model assumptions are more realistic and cater to the heterogeneous nature of RDF. The impact of Equivalence ratio (ER), moisture content and reduction zone length on the performance of the gasifier are evaluated. The optimum values of lower heating value (LHV), gas yield, cold gas efficiency (CGE) and carbon conversion efficiency (CCE) for three different RDF at optimum ER is determined. Notably, 90% of the conversion is achieved within 60% length of reduction zone for all three types of RDF at all ERs. Predicting syngas properties can pave the way for the process integration of RDF gasification-based syngas in various industrial applications.
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    Tar cracking enhancement by air sparger installation in the combustion zone of the downdraft gasifier
    (Elsevier, 2022-11) Sheth, Pratik N.
    In the present article, experimental studies are performed on Imbert downdraft gasifier using two different air distribution systems (two-nozzle and air-sparger) for the combustion zone. A novel air distribution system (air-sparger) is designed to supply uniform air across the combustion zone for achieving uniform temperature and enhancing the tar cracking. The effect of operating parameters (Equivalence ratio, temperature, air flow rate, and biomass consumption) on the tar cracking and producer gas compositions are investigated. Tar is measured in the producer gas before and after the gas cleaning units using a stack monitoring system. The experiments are performed by varying the airflow rate between 3 and 7 Nm3 h−1, and the equivalence ratio varies from 0.24 to 0.38. The operating parameters and air-sparger have significantly influenced the zone's temperature, producer gas composition, and the tar content in the producer gas. The maximum temperature of the combustion zone and reduction zone increases from 764 to 975 °C and 467 to 760 °C respectively with the air-sparger compared to the two-nozzle conventional air distribution system at the airflow rate of 7 Nm3 h−1. The lower heating value of the producer gas and the cold gas efficiency of the gasifier increased from 4.28 to 4.37 MJ Nm−3 and 48.55–55.05%, respectively, with the air-sparger. The incorporation of air-sparger reduces tar in producer gas from 23.95 to 0.97 g Nm−3 before gas cleaning unit at the airflow rate of 7 Nm3 h−1. Air-sparger has shown the adequate potential to enhance tar cracking and improve the overall gasifier performance.
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    Experimental studies on producer gas generation from wood waste in a downdraft biomass gasifier
    (Elsiever, 2009-06) Sheth, P.N.
    A process of conversion of solid carbonaceous fuel into combustible gas by partial combustion is known as gasification. The resulting gas, known as producer gas, is more versatile in its use than the original solid biomass. In the present study, a downdraft biomass gasifier is used to carry out the gasification experiments with the waste generated while making furniture in the carpentry section of the institute’s workshop. Dalbergia sisoo, generally known as sesame wood or rose wood is mainly used in the furniture and wastage of the same is used as a biomass material in the present gasification studies. The effects of air flow rate and moisture content on biomass consumption rate and quality of the producer gas generated are studied by performing experiments. The performance of the biomass gasifier system is evaluated in terms of equivalence ratio, producer gas composition, calorific value of the producer gas, gas production rate, zone temperatures and cold gas efficiency. Material balance is carried out to examine the reliability of the results generated. The experimental results are compared with those reported in the literature.
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    Biomass gasification coupled with producer gas cleaning, bottling and HTS catalyst treatment for H2-rich gas production
    (Elsiever, 2019-05-03) Sheth, P.N.
    The aim of the present study is to demonstrate the production of hydrogen-rich fuel gas from J. curcas residue cake. A comprehensive experimental study for the production of hydrogen rich fuel gas from J. curcas residue cake via downdraft gasification followed by high temperature water gas shift catalytic treatment has been carried out. The gasification experiments are performed at different equivalence ratios and performance of the process is reported in terms of producer gas composition & its calorific value, gas production rate and cold gas efficiency. The producer gas is cleaned of tar and particulate matters by passing it through venturi scrubber followed by sand bed filter. The clean producer gas is then compressed at 0.6 MPa and bottled into a gas cylinder. The bottled producer gas and a simulated mixture of producer gas are then subjected to high temperature shift (HTS) catalytic treatment for hydrogen enriched gas production. The effect of three different operating parameters GHSV, steam to CO ratio and reactor temperature on the product gas composition and CO conversion is reported. From the experimental study it is found that, the presence of oxygen in the bottled producer gas has affected the catalyst activity. Moreover, higher concentration of oxygen concentration in the bottled producer gas leads to the instantaneous deactivation of the HTS catalyst.