Tar cracking enhancement by air sparger installation in the combustion zone of the downdraft gasifier

Abstract

In the present article, experimental studies are performed on Imbert downdraft gasifier using two different air distribution systems (two-nozzle and air-sparger) for the combustion zone. A novel air distribution system (air-sparger) is designed to supply uniform air across the combustion zone for achieving uniform temperature and enhancing the tar cracking. The effect of operating parameters (Equivalence ratio, temperature, air flow rate, and biomass consumption) on the tar cracking and producer gas compositions are investigated. Tar is measured in the producer gas before and after the gas cleaning units using a stack monitoring system. The experiments are performed by varying the airflow rate between 3 and 7 Nm3 h−1, and the equivalence ratio varies from 0.24 to 0.38. The operating parameters and air-sparger have significantly influenced the zone's temperature, producer gas composition, and the tar content in the producer gas. The maximum temperature of the combustion zone and reduction zone increases from 764 to 975 °C and 467 to 760 °C respectively with the air-sparger compared to the two-nozzle conventional air distribution system at the airflow rate of 7 Nm3 h−1. The lower heating value of the producer gas and the cold gas efficiency of the gasifier increased from 4.28 to 4.37 MJ Nm−3 and 48.55–55.05%, respectively, with the air-sparger. The incorporation of air-sparger reduces tar in producer gas from 23.95 to 0.97 g Nm−3 before gas cleaning unit at the airflow rate of 7 Nm3 h−1. Air-sparger has shown the adequate potential to enhance tar cracking and improve the overall gasifier performance.