Highly selective formaldehyde sensing using ZnO nano-rods

Abstract

Early detection of formaldehyde emission from any household materials is technologically very demanding as it can be a serious human health hazard. Even indirect inhaling of formaldehyde may cause significant harm to our eyes, skin, mouth or any other organs. Hence, fabrication of a simple and sensitive formaldehyde sensor would be of high practical importance. Within this work, formation of ZnO nano-rods by controlled thermal oxidation of vacuum deposited thin Zn films in air ambient, followed by fabrication of formaldehyde sensor operating at relatively lower operating temperature are reported. The crystal structure, surface morphology and optical properties of the as grown ZnO nano-rods have been investigated using X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM) and Raman spectroscopy, respectively. The XRD patterns of ZnO suggested the formation of highly crystalline oxide films whereas FESEM images have revealed its nano-rods surface morphology with significantly high (length to diameter) aspect ratio. Raman spectroscopy confirms the thermal oxidation of the Zn thin films. As-grown ZnO nano-rods were then subsequently used to fabricate the chemi-resistive formaldehyde sensors. These sensors showed an extremely high formaldehyde sensing performance at a relatively lower operating temperature of 200°C. In a static measurement mode, the sensor exhibited a gas response of about 53% toward 100 ppm of formaldehyde, with a reasonable fast response and recovery time. Moreover, these ZnO nano-rod based sensors have also been tested with similar type of VOCs such as benzene, xylene, alcohols and acetone and appeared with an excellent selectivity towards formaldehyde over the other VOCs.